replacing teak deck on boat
Never use detergents because they'll strip the wood of the natural teak oil that preserves it. fiberglass and or paint. Like many Taiwanese boats built in the 1980s, my Kaufman 47, Quetzal, was slathered in teak. Remove the teak completely and replace. Anything is possible but it always costs. Flexiteek is the OEM supplier for many boat builders and has distributors in 38 countries. Rated 5 out of 5 Alex Martinez - October 7, 2020. . Conversely, it might make the boat easier to resell. STEP 3 - No No's when cleaning a teak deck. Replacing Teak Decks is a Monumental Job Fred Grimm. Includes side decks, cockpit seats and cockpit floor to maintain consistency. The best method for cleaning a teak deck is to swab it with salt water once a week. Squeeze adhesive out of the tube and twist the tube end to seal it, then spread the glue with a V-notched trowel. Boat slides really well on the new bunks, really looking forward to never having to mess with the trailer bunks again!! Question about refinishing my teak deck. $20-30 per board ft for new teak to replaceas they say "priceless" because unless you really know what you are doing . In my experience making panels and then transferring them to the boat never quite works out so I tend to lay up direct on the deck. The aesthetic of a well designed teak deck is a major factor for most when it comes . Cut out the old rotten deck or section of deck that's rotten. Clean Your Teak Deck Regularly. 3. Measure the deck's thickness carefully; if you cut any deeper, you'll likely be sawing into the stringers or bulkheads that support it. Only use water to clean a teak deck. Probably will take 3 solid days to remove and clean out; about 4-5 days to restore. like the floor joists in your home, you'll need to replace the stringers you've removed. . If you have any questions on any part of this process, please feel free to comment or email info@perfect-sailing.com. Connecticut, USA: Victor Arcellus removed all of the weathered teak on his gorgeous Pearson 27, and replaced it with new PlasTEAK trim including handrails, toe rails, and his companionway hatch boards. The cost of removal and replacement of a teak deck is currently over a thousand euros per square meter, a price that is destined to continuously rise due to demand versus supply. Inevitably the teak seams will leak and the trapped water will rust the steel causing it to swell and lift the teak off. 15. I don't face this with Orion, hull 52. So, calculating the square footage of your boat's deck surface will better determine the full cost of materials. Thinner decks use teak boards of 0.75 rough thickness, and thicker decks use boards of 1" rough thickness. STEP 4 - How to use Wessex Teak Deck cleaner. Using a scrubbing brush regularly to scrub the grain, makes it weak and rough. As a . First of all, try to wet down the teak with fresh water, then clean it with a detergent solution. After this part is done you can progress with the actual teak removal. 1. This may be the most time consuming job of the whole process. They were very hot underfoot in the Caribbean and other hot, sunny climates around the world, such as Southeast Asia and the Middle East. Screws are normally set with about 3/16 below the surface so you have about 1/8" of bung left after years of sanding. Phase One. At least 100 man hours or more. Step 1: Clean teak wood on a boat. 7. Never use epoxy on damp wood. Regular cleaning prevents dirt buildup, and the salt water acts as in inhibitor for mold and rot. As a point of reference, you can plan on this taking about four hours with two workers, to remove the deck on an 18-foot center console. Re- seeming and replacing old plugs in the TEAK Deck . It's far too brutal. After allowing the seam compound to set up overnight use a window scraper with a sharp razor blade to trim off the excess. We absolutely do NOT let the owners observe the work. Option 1 is not my favourite since it requires skills . By contrast, synthetic teak decking can be installed . Fill the grooves and apply some surface, e.g. 1. The test started at lunch time, that is the hottest time of the day. Likely more than the boat sells for. Tape off small sectionstwo- or three-foot squares are ideal. Marine Plastic Innovations can give your boat an inexpensive "face lift" by simply replacing your weathered and rotted teak or mahogany with maintenance free King StarBoard.Just bring in (or send us) the pieces you want to replace and we can . The material costs for the new teak are going to be the smaller portion of the . Follow these steps for optimal cleaning: Wet the area: Use a water bucket or a pressure washer in its low setting to water down the deck. GRP underdecks take our 3 man crew a single day, to strip. As someone capable of rationalizing almost anything, and because I was able to buy the boat for . About 4-5 gallons of epoxy and 'fillers', about 20-25 sq. This option has historically offered some of the most convincing alternative teak products, with the grain, texture, impact resistance and non-slip properties of the real thing. Discussion in 'Sailboats' started by thedailyhustle, Feb 10, 2008. The wood is cracked, and I'm wondering if it's worth exploring fixing it rather than replacing the whole board. In fact, teak is so durable it was the preferred wood for aircraft carrier flight-decks in WWII. With boatyards and shipyards fulfilling the criteria of facilities, equipment, and personnel, it is prudent to meet with the service managers at nearby boatyards first. This same group will need to reinstall the hardware onto the new teak or composite deck and recommission the boat for sea. #1. Hello, I am helping my grandfather to fix leaks on the teak deck of his 48-1/2ft. However, although it's a potentially very durable material for marine use, if teak decks are not treated carefully they can quickly deteriorate, leaving the owner with a significant five-figure bill for repair or replacement. But, I have removed teak decks on 22 boats, Baltics, Cheoy Lee's, Swanns, and a Hylas. 10.Replacing teak deck plugs. Sanded the under surface and replace any hardware or fittings that need to be replace now. Keep the tool at a shallow angle and at a slight angle to the direction of the seam so that it cuts with a shearing action. STEP 1 - Equipment needed for cleaning a teak deck. Cork Decking for Boats. Of course, there is more to a teak deck than the wood. February 13, 2018. Side decks, foredeck, cabin trunk, handrails, coamings a veritable forest afloat. 17 Apr 2016 #9 pvb Well-known member . Hallberg Rassy 38 Nadine sail removal. Applied epoxy primer and polyurethane paint to prep for laying down of the teak. To replace the decks on a 9m (30ft) boat is six weeks' work - three months for a 15m (50-footer). For early shipbuilders, the attraction was its strength, durability, and when building warships, its resistance to cannonballs . The advantages of cork flooring on a boat are hard to overstate: durability, traction . In this video, I'll show you what needs to be repaired on a teak deck, the tools, and supplies necessary to repair it, the step-by-step process, and I'll als. Darrell NicholsonThe new teak deck aboard Pleasure, a Hallberg-Rassy 352, was the most expensive part of the boat's refit. My brother and I have an older-style Eastern 24 CC with a teak sole. Teak Trim Replacement on a Pearson 27 Sailboat. Other deck thicknesses are also available upon request. Removing the old teak and preparing the deck for bonding new teak. The problem, though, is that soft spots indicate an underlying problem that, if ignored, will spread. Replacing a teak deck is a massive job. In a few places the seams have separated and started to lift. The answer is to pull the screw and drill a bit deeper and put a new, shorted screw if necessary, back in. Forstner drill bit 3/8" diameter. When you notice a small soft spot in the deck of your boat, it's often easy to ignore it, thinking the problem is one of limited scope. MARITIME Custom Teak Decks and Teak Deck Panels eliminate the need to tediously hand lay a deck plank by plank. The average DIYer will usually find it much easier to replace a few teak boards versus learning how to lay . Flexiteek. ft. of "klegecel" etc. Antigua Slipway has the team of shipwrights to renovate or replace teak decks. For a rough estimate, use deck thickness. The crew Olaf contracted in Sweden used a patented vacuum-bagging method that required no screws. Apply and spread enough of the acid to turn the teak a uniform tan; 5. Boat is 38 years old, I have a LOT of screws showing, and my teak appears thin. Can anyone give me an idea of the cost of replacing the teak decks on a 40ft Beneteau Oceanis. My grandfather had . Removing the deck hardware took eight days with two people working 12 hour days. 8. Allow the epoxy to fully cure. Most of the teak plugs are shot and the bronze screws have become corroded. Cut the grooves deeper and recaulk. July 14, 2022 Why put a deck on my boat? The proper fix is to take out the screw, drill out the hole a little lower, and replace the screw (with some sealant) and cover. Teak deck restoration. Teak should never be laid over steel plate decks. Especially if you have it done here in the states. The caviote here is that the decking has some room from below. Aug 8, 2011. If your boat is overdue for new decking, take a look at some of the hottest, cool-comfort synthetic teak decking offerings on the market. Tools and Supplies. I have a boat with a teak deck on which so much material has worn away that the grooves are no longer deep enough to hold the caulking. Flip the assembled synthetic boat deck over, label it for location and orientation on the boat, and glue all seams with the gap-filling silicone glue provided. Cutting, bonding, and caulking the new teak. Most of today's new boats are designed to keep the maintenance down to allow more pleasure time for cruising and fishing. Not only do teak decks look gorgeous on a boat, but they are also practical. The stanchions and pulpits alone had over 120 bolts through the deck. After more than one hour of sun exposure, our teak synthetic panels reached the maximum temperature peak. 11.Replacing teak deck caulking. If the teak's wood gets clean, even a light tan, then you are in luck. The Permateek was the hottest one, with a temperature of 60.8 degrees, followed by the Flexiteek with a temperature of 57.3 degres and the Plasdeck with 53.5 degrees. Don't underestimate this; a new teak deck for a 40-foot boat will cost upwards of $30,000 (and it's a bill that all too frequently . Use a random orbit sander with 120 grit paper to sand down the deck. Thinking of extracting the screws or drilling thru them and plugging holes with bungs. My heart goes out to everyone dealing with aging teak decks. Bond the remaining strips in place, several at a time, following the same procedure. Esthec, a polymer and synthetic fibre composite, is used for the decking on Xanadu, a 60m Benetti. It is also hard on the knees and back! On 11/9/2021 at 6:51 AM, accnick said: I built my last boat with teak decks. What you'll need: 1. To calculate an estimate: STEP 5 - How to use Semco Teak Sealer. etc., Awlgrip deck (tinted) paint and 'grit' to cover/hide the repair. On the other, teak is expensive and time-consuming to maintain. Work started this week on the decks which will take around six weeks to complete. Teak decking and trim are a staple of high-end boat-building. Hours of operation: Mon & Thur: 9AM-6PM. 3. People often talk about it. For teak restoration, you will need to wash the surface first. The teak is most likely bedded with 3M5200 or . Teak has been an inherent part of ship and yacht building since the 16th century. Joined: Feb 2008 Posts: 4 . Teak Replacement. On steel . 1. (Do I . Re-caulking of structural teak decks is a continuous process which commences about 10 minutes after the deck was first laid and continues until the boat is abandoned. Determine if personnel installing the new modular teak . Wet the teak down; 2. They represent a major savings in on-site skilled labor hours and fabrication materials waste. Clean out the crack using a knife or razor blade. When the surface is a uniform wet, muddy brown, apply the second part (the acid), spreading with a clean bristle brush; 4. Make sure the wood is completely dry, and fill the crack with a suitable marine epoxy. Boat Outfitters King Starboard Boat Door ($161.44 for base door and frame for an opening measuring 14 inches wide by 16 inches high, boatoutfitters.com) 3M Marine Grade Silicone Sealant ($24.99/10-ounce cartridge, westmarine.com) Start by removing the old door and frame, then carefully measure the hole cutout height . The overview for a project on how to replace and repair the deck of an older boat with a failed teak deck.Subscribe To This Channel!! Apply part one (the caustic), spreading and lightly scrubbing with a bristle brush; 3. prototype boat for the Columbia 50. If I were making an offer on a boat with teak decks, and thinking of cruising in hot, sunny places, I would build the cost of . I recall teak decking as 3/4" thick. What Happens When a Teak Boat Deck Becomes Damaged? It's our beginning, the mainstay of our product selection, and SeaCork can be found on thousands of boats around the world, from RIB tenders to stately 140 foot schooners. Teak Deck/Bung Repair/Replacement. chainplates all got replaced as needed, but the most expensive project was a complete replacement of the teak decks. Our teak swim platform broke when some girls jumped off of it. 22 Feb 2013. New decking is normally installed with about 6 mm in depth, however, a 3mm teak deck could still have up to five years of usage left in it, and revamping these costs . We have over 50 years of experience in teak deck repairs caulking. $80 - $100 per hour to remove the teak, repair the core (assuming it can be repaired), replace the deck. The first question is what kind of a teak deck do you currently have - is it glued on or screwed on. How to choose the right deck design for your boat. 12.Sanding a teak deck. PVC decks. This drill bit allows you to clean up the existing hole, and if necessary, drill deeper into the wood to provide more clearance above the screw. Sep 10, 2016. Make sure to have several hundred pairs of latex gloves, numerous rolls of paper towels, and a large trash bag ready and open prior to applying the epoxy and teak. 3. Smaller cracks in teak deck boards can be filled with a marine epoxy. Boat Trailer Parts in Eagle on YP.com. On the one hand, they provide a good nonskid surface and add a feeling of warmth to a boat's appearance. On the decks of boats is where SeaCork is truly at home. The first step after deciding you want to remove your decks is to remove all the bungs and screws from the deck. Dry tested fitting of teak battens, then added . Re-installing the deck hardware. for core replacement, a 'bundle' of 12-16oz. The alternative is to put the boat in a shed somewhere. Use screws and . 2. The latter is more complex to replace as the hundred of holes in the cored deck will have to filled in after removing the old teak and before glueing on the new. Our standard deck thicknesses are 1/4", 3/8" and 1/2". Make sure you wet the whole surface. We are talking about many thousands of pounds and your boat out of action for a while. I can find hundreds of threads and videos about total replacement of the seams, but very little information about smaller repairs. fiberglass cloth, gelcoat/spray gun etc. 1. 2. . Since the advent of fiberglass boat production, sailors have had a love-hate relationship with teak decks. Nuteak is a versatile material with multiple color choices and many design options, . This company has offered synthetic teak boat decking material since 2000. Alternatives to traditional teak wood. STEP 2 - How to clean a teak deck. It looks like teak wood, has the excellent properties of wood and plastic, and is durable and waterproof. See reviews, photos, directions, phone numbers and more for the . Repairing a teak boat deck can often be easier than repairing a fiberglass or aluminum boat deck. Question: 1, How do I go about replacing the curved teak planks? SYNBOATEK Synthetic Teak Decking is SevenTrust's most popular boat deck product. This blog section will diarise the teak deck replacement as it advances. . Need to remove a lot of fittings, take old teak off, clean up deck, fill holes where screws have been, and smooth and gelcoat any areas which aren't going to be recovered. We constantly innovate and try to produce high quality products and provide the best deck solutions for yacht manufacturer and user. https://www.youtube.com. July 13, 2022 Miami International Boat Show February 15-19, 2023 July 14, 2022 Glued down the teak frame with epoxy and screws that are too be removed later. Removed all old teak decking and caulking. A new teak swim platform will cost upwards of $1000, so does anyone know about repairing teak marine items, and whether they will be durable enough . The new PlasTEAK trim looks like freshly oiled teak and really dresses up this sailboat. . This saves teak boat owners both time and money and makes cleaning a teak deck a breeze. Remove the screws and washers within 24 hours. It has exceptional durability, especially in the tropics. Don't underestimate this - for a 40ft . After that rinse it with water, then leave it to get dry for some time. For hundreds of years teak has been the preferred finishing-wood of builders around the world due to its beauty and ability to withstand the harsh conditions of the sea. Although it's a potentially durable material for marine use, the teak used in decking can quickly deteriorate if not cared for correctly, leaving the owner with a significant bill for repair or replacement. Teak swim deck restoration. Our chandlery here sells the teak deck sealant required for your boat as we stock the main brands. 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Especially on larger yachts cork flooring on a boat in 3 Easy Steps replacing teak deck on boat Awlgrip deck tinted.: //forums.iboats.com/threads/broken-teak-swim-platform-repair-or-replace.491137/ '' > What & # x27 ; Sailboats & # x27 ; the! Sailboats & # x27 ; s far too brutal spreading and lightly scrubbing with worn! Is that the decking on Xanadu, a 60m Benetti < /a > Sep,. To Restore teak wood on a boat in 3 Easy Steps 3 man crew single. Oem supplier for many boat builders and has distributors in 38 countries for many boat builders and has in. Material costs for the decking has some room from below ; especially on larger yachts like freshly teak Preparing the deck @ perfect-sailing.com: //www.yachtingnews.com/synthetic-teak-comparative-test/ '' > What is best to do with a suitable marine..
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